sanitary diaphragm valve
sanitary diaphragm valve
sanitary diaphragm valve
sanitary diaphragm valve
sanitary diaphragm valve

Stainless Steel Zero Static pharmaceutical sanitary Diaphragm Valve

JN-SPBFV-23 1003-7
Size: DN15 – DN100 (½″ – 4″, O.D. Φ12.7 – Φ108); special sizes up to DN150 available. Flow patterns include T‑type, L‑type, and U‑type three‑way or four‑way configurations.
Grade: Valve body and bonnet manufactured from high‑quality stainless steel SUS304 or SUS316L, offering excellent corrosion resistance and durability. Diaphragm is standard PTFE (backed by EPDM).
Standard: Conforms to ISO, DIN, IDF, SMS, 3A, BS, BPE, and other internationally recognized sanitary standards.
Working Pressure: 1.0 MPa (PN10 bar)
Test Pressure:
Shell hydrostatic test: 2.4 MPa
Seal integrity test: 1.8 MPa
Temperature Range: -10℃ to +150℃ (steam sterilization up to 150℃ for max 20 min)
PTFE Seals: Standard body gaskets and diaphragm are made of PTFE, providing excellent corrosion resistance, low friction coefficient, and broad temperature adaptability for long‑term reliable sealing.
Viton Seals: Optional Viton (FPM) O‑rings and Viton diaphragms are available for applications involving high temperatures, oils, aromatic hydrocarbons, or strong oxidizing chemical media.
Quantity:
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Stainless Steel Zero Static pharmaceutical sanitary Diaphragm Valve
 
This product is a block body diaphragm valve. The valve body Zero Static Diaphragm Valve is precision-forged from 304/316L stainless steel and features an integrated forged 3-way valve block, a miniature compact valve body design, a quick-clamp connection, and a manual adjustment handwheel on top. The diaphragm is used to control media pharmaceutical diaphragm valve switching and shut-off. The flow passages have no dead corners or stagnant areas, meeting the requirements for in-line CIP cleaning and SIP steam sterilization. The valve can be used for media diversion, convergence, and switching in pipelines, and is widely used in high-cleanliness small process pipelines and miniature sampling lines in biopharmaceuticals, purified water systems, food and beverage, and fine chemical/personal care applications.
 
Compared with conventional 3-way ball valves, the multi port diaphragm valve adopts a forged dead-leg-free valve body and a miniature diaphragm sealing structure, eliminating stagnant areas inside the valve cavity and enabling more thorough cleaning and sterilization. Compared with conventional 3-way diaphragm valves, this model features a miniature compact forged structure, a smaller overall size, and a reduced installation footprint, making it suitable for confined pipeline spaces and miniature sampling lines. 3-way ball valves have dead corners inside the valve cavity, making it difficult to meet the high-level sterility requirements of pharmaceutical applications. Conventional 3-way diaphragm valves have relatively large valve bodies and cannot accommodate miniature compact pipeline layouts. This forged miniature 3-way diaphragm valve features an integrally forged structure, a high level of cleanliness, and a compact, refined design, specifically developed for high-cleanliness miniature pipeline applications.
 

Accessories

 Component & Material Table
  • Valve Body & Ball：304/316L Stainless Steel，High-strength, corrosion-resistant stainless steel valve ball
  • Valve Seat & Seal Ring：PTFE/EPDM， Food-grade, corrosion-resistant valve seat seal
  • Manual Handle：Non-slip handle made of stainless steel and aluminum alloy
  • Quick-clamp Fitting：Polished stainless steel clamp; easy to clean.
Product Parameter Details
  • Main pipeline size: DN15-DN100 (1/2"-4")
  • Sampling port size: DN8-DN15 (1/4"-1/2")
  • Nominal pressure: ≤ 1.0 MPa (10 bar) with EPDM diaphragm；≤ 0.6 MPa (6 bar) with PTFE diaphragm
  • Working temperature: - 10°C to +150°C, depending on diaphragm material
  • Pressure Rating：≤ Maximum working pressure  1.0 MPa (10 bar) with EPDM diaphragm；≤ Maximum working pressure  0.6 MPa (6 bar) with PTFE diaphragm.
  • Sanitary Standards：GMP, FDA, 3A, and EHEDG
  • Connection Standards：HDIN, SMS, 3A, ISO, IDF, and ASME-BPE standards

Digital advantages

  •  1.  Online Sterile Sampling
  •  2.  Dead-Leg-Free Design
  •  3. Excellent Sample Representativeness
  •  4. SIP Sterilization Support
  •  5. Convenient and Safe Operation
Stainless Steel Zero Static pharmaceutical sanitary Diaphragm Valve
 
Feature (F)、Advantage (A)、Benefit (B)
  1. Raw Material:
  • F:Valve body: SS304 / SS316L stainless steel; diaphragm materials: EPDM, PTFE, orSilicone options.
  • A:Stainless steel provides resistance to acids and alkalis and can withstand high-temperature steam sterilization; food-grade diaphragm materials do not releasesubstances and do not contaminate the media.
  • B:Suitable for sterile and corrosive clean fluids, providing stable long-term operation and complying with FDA and 3A sanitary requirements.
  1. Manufacturing Process：
  • F: One-piece CNC forming of stainless steel forgings, precision machining of the miniature 3-way valve block, and mirror polishing of the internal and external flow passages.
  • A: The miniature flow passages are smooth and free of dead corners, with high precision at the diaphragm sealing surface for reliable sealing performance; the valve body is compact and convenient to disassemble and assemble.
  • B:  Process media are less likely to adhere and remain, reducing the risk of cross-contamination between batches and meeting the cleaning standards for sterile production in miniature clean pipelines.
  1. Structural Design：
  • F:  Integrated 3-way valve block, manual adjustment handwheel, sanitary quick-clamp connection, diaphragm sealing structure, and detachable top actuator assembly.
  • A:One valve enables switching among three media paths; the diaphragm isolatesthe media from the actuating components; the quick-clamp connection allowsconvenient disassembly and assembly and facilitates diaphragm replacement.
  • B: Reduces the number of pipeline components and leakage points, thereby lowering clean-pipeline installation costs.
  1.  Feature Advantages:
  • F:  Forged integrated miniature 3-way valve block structure, manual diaphragmactuation, sanitary mirror-polished flow passages, dead-leg-free flow passages, and
    quick-clamp connection.
  • A: The miniature valve body is suitable for confined installation spaces and enablesflexible pipeline diversion/convergence switching; the inner cavity has no stagnantareas and supports complete CIP/SIP; the diaphragm prevents the media from contacting external components.
  • B:Meets the requirements of high-standard sterile miniature pipeline processes,simplifies pipeline design in confined spaces, and reduces production risks caused by incomplete sterilization.
  1. Seal Ring Feature:
  • F:Elastic diaphragm soft sealing provides zero leakage
  • A:The diaphragm completely isolates the process media from the actuating mechanism.
  • B:The two diaphragms provide independent sealing without interfering with each other.
 
Stainless Steel Zero Static pharmaceutical sanitary Diaphragm Valve
 
Connection Type：Standard: Welded and Tri-clamp(quick-connect); available in DIN,SMS, 3A, IS0, IDF, ASME-BPE and otherstandards. Sampling port: Tri-clampor welded, DN8 DN15,
Production & Machining Method：Valve bodies are one-piece precision cast with T-type or L-type (U-type) three-way flow path and weir seat, no dead zones, followed by high-precision CNC machining; sealing surfaces (weir seats) are lapped and finished; valve stems are precision-ground.
Surface Treatment：Internal and external surfaces aremechanically mirror-polished, withinternal surface roughness Ra ≤0.4 0.8  m (sanitary grade) ;exteriors are satin-finished.
Raw Material Processing：Valve bodies and wetted parts aremade of SUS304 or SUS316L stainlesssteel; elastic diaphragm (EPDM/PTFE/FPM/Silicone) acts as bothsealing element and barrier between media and actuator; handwheel available in aluminum alloy or stainless steel.
Operation Mode：Manual handwheel operation, rotating to drive stem up/down, pressingdiaphragm against weir seat foropening/closing; three-way flow pathsupports straight-through, divertingand mixing modes; integrated minisampling valve with independentdiaphragm control for online sterilesampling without interruptingproduction; compatible with CIP/SIPcleaning and sterilization.
Diaphragm Material Options：Standard: EPDM (FDA-compliant);Optional: PTFE, FPM (Viton),Silicone, EPDM+PTFE double layer, etc.
Sealing Method：Weir-type diaphragm soft seal forzero leakage; diaphragm completelyisolates media from stem andactuator, no packing gland, noexternal contamination risk; doubleindependent diaphragms for three-wayflow control; sampling port withindependent diaphragm seal.
 
 
 
 

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