Stainless Steel High Speed Dairy Cream Vacuum Inline Shear Homogenizer

Accessories

• Structure:Sanitary high-pressure homogenizer with a full stainless steel frame. Core configuration includes a three-plunger high-pressure pump and homogenization valve assembly. Equipped with a pressure gauge and pressure regulating mechanism, it is fully disassembled for cleaning and compatible with CIP/SIP online cleaning and sterilization. The compact design minimizes installation space.
• Pressure and Temperature Resistance: Maximum working pressure up to 60MPa (higher pressure models available upon request).
• Operating temperature range: -20℃ to 130℃ (≤121℃ for SIP online sterilization). Stable under hot and cold cycling conditions, exhibiting no deformation or leakage under long-term corrosion resistance. Stably suitable for routine cleanroom conditions in the food and pharmaceutical industries.
• Core Functions: Achieves high-pressure homogenization, emulsification and dispersion, particle refinement, and system stabilization of materials. Supports the fine processing of materials such as milk, juice, pharmaceutical liquids, and sauces. Homogenization pressure can be adjusted according to process requirements to accommodate different product particle size requirements.
• Applicable Grade: Food and pharmaceutical grade, not industrial grade. Fully meets the high cleanliness and aseptic requirements for direct contact with food, pharmaceuticals, dairy products, and other media. Suitable for various aseptic filling lines, ingredient systems, and clean production processes.
• Hygiene Rating: The entire machine is made of AISI 304/316L sanitary grade stainless steel. Material contact parts are mirror-polished with a surface finish Ra≤0.4μm (customizable Ra≤0.2μm). No dead corners or residues. Completely disassembled for cleaning. After processing, it undergoes acid pickling and passivation treatment for corrosion resistance and prevention of metal ion leaching, meeting aseptic production requirements.
• Installation and Compatibility: Rack-mounted with adjustable feet at the bottom to adjust level and reduce vibration. The compact structure adapts to different cleanroom layouts and automated production lines, and can be directly connected to production piping systems.
• Main Material: The frame, pump body, homogenizing valve assembly, and material contact parts are all made of AISI 304/316L low-carbon sanitary stainless steel, precision machined in one piece, with no splicing welds, impurities, or porosity defects. It exhibits excellent resistance to strong corrosion and meets food-grade material standards.
• Sealing:Standard configuration includes FDA/GMP dual-certified food-grade seals (EPDM/PTFE), which are non-leaching and non-contaminating. The embedded sealing design ensures a tight fit and reliable seal, capable of withstanding high-pressure conditions and thermal cycling, maintaining zero leakage during long-term operation, and adaptable to various media conditions.
• Drive Configuration: Industrial three-phase asynchronous motor drive, IP54 protection rating, power selectable. The three-plunger high-pressure pump operates smoothly and with low noise, suitable for continuous industrial production. Explosion-proof/food-grade motors can be customized.

Digital advantages

• 1.Hygiene Compliance and Full Traceability:Each product is equipped with a unique traceability QR code, meticulously recording core data such as material furnace number, processing parameters, and test reports. This data is stored long-term in the cloud and can be accessed at any time, meeting FDA/GMP/3-A audit requirements and helping clients successfully pass hygiene audits.
• 2.High-Pressure Homogenization for Stable and Efficient Performance:The three-plunger high-pressure pump + homogenization valve assembly configuration enables high-pressure homogenization, emulsification dispersion, and particle refinement. The homogenization effect is stable, with uniform particle size distribution, significantly improving product stability and shelf life.
• 3.Fully Hygienic and Easy-to-Clean:All material contact parts are mirror-polished, leaving no dead corners or residues. Complete disassembly and cleaning are possible, compatible with CIP/SIP online cleaning and sterilization, eliminating cross-contamination and meeting aseptic production requirements.
• 4. Stable adaptability across a wide range of operating conditions: Operating temperature -20℃ to 130℃, supports SIP high-temperature steam sterilization, made of 304/316L stainless steel with excellent corrosion resistance, suitable for various clean media such as milk, juice, pharmaceuticals, and sauces, offering exceptional versatility.
• 5. Modular design for easy maintenance: Easy-to-disassemble structural design allows for quick removal and replacement of core components, facilitating maintenance, reducing the cost of wear parts, minimizing downtime, improving equipment utilization, and lowering operating costs.

Stainless Steel High Speed Dairy Cream Vacuum Inline Shear Homogenizer

 

Feature (F)、Advantage (A)、Benefit (B)

1. Raw Material:

• F:  The frame, pump body, homogenizing valve assembly, and material contact parts are all precision-machined from AISI 304/316L low-carbon sanitary stainless steel. The material furnace number is fully traceable, with no weld seams, impurities, or porosity defects. Seals are made of FDA/GMP certified food-grade materials (EPDM/PTFE), ensuring product hygiene compliance and long-term sealing stability from the source.
• A: 304 stainless steel is suitable for conventional clean media such as food, beverages, and dairy products, offering excellent cost-effectiveness. 316L stainless steel is resistant to acids and alkalis, CIP cleaning solutions, and high-temperature steam, making it suitable for highly corrosive clean environments such as pharmaceuticals. The material is stable and does not leach out, preventing media contamination. The one-piece molded structure offers high strength and impact resistance, capable of withstanding alternating loads under high-pressure conditions. Seals are wear-resistant and aging-resistant, suitable for high-pressure and high-frequency operating conditions, and have a long service life.
• B:  ddressing the pain points of ordinary homogenizing equipment from the source, such as easy rusting of materials, rough flow channels, easy residue buildup, and substandard hygiene, it fully complies with FDA/GMP/3-A compliance audit requirements, extending equipment lifespan, reducing the risk of later maintenance, replacement, and material contamination for customers, ensuring stable and reliable homogenization results, and helping customers successfully pass hygiene audits.

2. Processing Technology:

• F:  The entire equipment is manufactured using CNC precision machining. The three-plunger pump body and homogenizing valve assembly achieve micron-level precision in their fit. Material contact parts undergo mirror electrolytic polishing, with a surface roughness Ra≤0.4μm (customizable to 0.2μm), free of burrs, steps, and weld protrusions. The entire system undergoes hydrostatic testing and non-destructive testing, and the machining precision meets 3-A and ASME BPE hygiene standards.
• A:  The three-plunger pump delivers stable output pressure with minimal pulsation, ensuring consistent and stable homogenization. The homogenization valve assembly allows for pressure adjustment based on process requirements, adapting to the finer processing needs of different materials. Its fully hygienic, dead-angle-free design allows for complete disassembly and cleaning, with thorough CIP/SIP cleaning leaving no residue, meeting aseptic production requirements. The rack-mounted design provides stable and reliable installation, and adjustable feet at the bottom reduce vibration, making it suitable for industrial production conditions.
• B: It addresses the pain points of ordinary homogenizing equipment in the industry, such as unstable homogenization effects, easy residue buildup, difficult cleaning, and cumbersome maintenance. It improves material handling efficiency and product stability, reduces labor intensity and material consumption, and ensures continuous and efficient production operation, adapting to the finer material processing needs of clean production lines in multiple industries.

3. Structure Feature:

• F: Utilizes an integrated design of a three-plunger high-pressure pump and homogenizing valve assembly, equipped with a pressure gauge and pressure regulating mechanism. The all-stainless steel frame allows for complete disassembly and cleaning of material contact surfaces, eliminating dead angles, turbulence, and liquid accumulation. The compact overall structure is suitable for confined cleanrooms and automated layouts.
• A: Quick-clamp connections require no welding, are very fast to assemble/disassemble, andare compatible with national, US, and German hygienic pipe standards. The positivedisplacement design provides low shear, pulsation-free flow (twin-screw nearly zero pulsation),and strong self-priming (single screw stronger). Compared to centrifugal pumps, they can handlehigher viscosity and soft particles, overcoming the problems of clogging, stratification, andproduct damage. The transparent window on the twin-screw pump enables real-time observationof flow and screw operation for quick troubleshooting of clogs or air ingress.
• B: Customers save time and effort in installation, maintenance, part replacement, and cleaning.The pumps adapt to complex materials like sauces, creams, pharmaceutical liquids, andfermentation broths - one pump fits multiple conditions, offering strong versatility. Thetransparent window improves process monitoring and reduces unplanned downtime and rapid diagnosis.

4. Core Accessory Feature:

• F: Utilizing a three-plunger high-pressure pump as its power core, the homogenization pressure can reach up to 60MPa, enabling micron/nano-level material finer processing. The equipment operates smoothly with low noise, allowing for long-term continuous operation, suitable for high-load industrial production conditions. Its compact structure and small footprint make it suitable for cleanroom layouts.
• A:  High-pressure homogenization provides significant benefits, reducing material particle size, improving system stability, and extending product shelf life; the three-plunger pump operates smoothly with stable pressure output, free from severe pulsation, minimizing impact on equipment and pipelines; the equipment can operate continuously for extended periods with a low failure rate, adaptable to multi-variety, multi-batch production needs.
• B:Significantly improves product quality and market competitiveness, reduces material loss and production failure rates, meets the requirements of high-cleanliness, sterility, and continuous production, and enhances overall production stability and economic efficiency.

5. Seal Ring Feature:

• F:Adopts a modular, easily disassembled design; the homogenizing valve assembly and plunger components can be quickly disassembled and replaced, facilitating maintenance; seals are easily replaceable without specialized tools; the overall equipment failure rate is low, and routine maintenance only requires periodic checks of seals and pump body condition, resulting in low maintenance costs.
• A:Simple maintenance operations allow for on-site inspection and maintenance; highly versatile wear parts reduce procurement costs; the robust overall structure of the equipment results in a low failure rate, minimizing downtime and improving equipment utilization.
• B: Reduce equipment maintenance costs and downtime, improve equipment operating efficiency, ensure continuous and efficient production, and reduce production losses caused by equipment maintenance.

 

Stainless Steel High Speed Dairy Cream Vacuum Inline Shear Homogenizer

 

Nominal Capacity：Sanitary quick clamp connection

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Maximum Working：CNC precision machining, turning,drilling, full welding, precisiongrinding

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Body Material：Mirror polishing, electropolishing,pickling and passivation

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Wetted Parts Material：Seamless pipe cutting, plateforming, forging

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Drive System：Horizontal installation, continuousfluid conveying, CIP online cleaning

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Working Temperature：Food-grade Silicone, EPDM, PTFE,FKM

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Surface Treatment：Clamp compression sealingmechanical shaft sealing

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Certification：Horizontal installation, continuousfluid conveying, CIP online cleaning

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Applicable Medium：Food-grade Silicone, EPDM, PTFE,FKM

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Application：Clamp compression sealingmechanical shaft sealing