Stainless Steel Exhaust Intake Valve Center Suction Water Meter Manifold

Accessories

• Main Body: 304/316L sanitary stainless steel, DN25～DN100, PN10/PN16, -20℃~120℃; 2. Main Quick-Connect Connector: Forged from the same material, DIN/ISO/3-A standard; 3. Branch
• Quick-Connect Port: Same material, DN15～DN50, parameters consistent with the main body.
• Material:Both the main body and interfaces are made of 304/316L sanitary stainless steel, free of impurities and splices, with strong corrosion resistance, suitable for direct contact with food and pharmaceuticals. Customization with 2205 duplex stainless steel is also supported.
• Structure:Eight-way integrated structure, straight-through arc flow channel with no dead angles, no jacket, high rigidity, low fluid resistance, and no unnecessary welding points.
• Pressure Resistance: Nominal pressure PN10/PN16, tested with 1.5 times the water pressure, meeting the requirements for normal low-to-medium pressure operation in cleanroom systems.
• Core Functions: Enables multi-path diversion, merging, and centralized manifolding of clean fluids; integrates sampling and monitoring interfaces, simplifying piping layout.
• Applicable Level: Sanitary grade, suitable for high-cleanliness and aseptic conditions involving direct contact with materials such as food, pharmaceuticals, and dairy products.
• Specification Matching: Supports sanitary standards such as DIN, GB, 3-A, and ISO; quick-installation dimensions can be precisely matched according to drawings.
• Grade (Sanitary/Safety): Complies with ASME BPE, FDA, and GMP sanitary and safety standards; certified for food contact materials.
• Installation Direction: Supports horizontal and vertical installation at any angle; flexible layout adaptable to various tank and piping installation scenarios.
• Customization:Customizable main/branch diameters, interface standards, number of branches, and angles; supports sample production based on provided drawings and samples.

Digital advantages

• 1. Hygiene Compliance and Full Traceability:Each product is equipped with a unique traceability QR code, recording core data such as materials, processing, and testing. This data is stored long-term in the cloud and can be accessed at any time, meeting FDA/GMP/3-A audit requirements and helping clients successfully pass hygiene audits.
• 2. Residue-Free Aseptic Flow Channel:The fully arc-shaped, mirror-polished flow channel design eliminates dead corners and stagnation, ensuring no material residue remains after media delivery, preventing cross-contamination, and perfectly adapting to CIP/SIP online cleaning and sterilization processes.
• 3. Quick-Connect Interface for Efficient Installation:Standardized sanitary-grade quick-connect interfaces precisely match 3-A/ISO/DIN standards, requiring no on-site adjustments. Installation speed is 50% faster than traditional welding methods, significantly shortening construction and commissioning cycles.
• 4. Stable and Reliable Integrated Structure:The thick-walled, one-piece molded structure eliminates unnecessary splicing and welding, providing high rigidity and impact resistance. No additional fasteners are needed, ensuring a secure and deformation-free installation, suitable for long-term operation under high-load cleanroom conditions.
• 5. Wide temperature range and multi-media adaptability: Operating temperature -20℃~120℃, supports SIP steam sterilization, 304/316L stainless steel with excellent corrosion resistance, adaptable to various clean media such as high viscosity, heat sensitive, and particulate matter, with extremely strong versatility.

Stainless Steel Exhaust Intake Valve Center Suction Water Meter Manifold

 

Feature (F)、Advantage (A)、Benefit (B)

1. Raw Material:

• F:The raw materials are selected from AISI 304/316L high-quality sanitary grade stainless steel seamless pipes, paired with forged quick-connect fittings of the same material. The material furnace number is traceable throughout the entire process, ensuring no impurities, no sand holes, and no splicing welds, guaranteeing product hygiene quality from the source. The 316L stainless steel contains molybdenum, and 2205 duplex stainless steel can be customized, specifically designed for highly corrosive cleanroom environments, ensuring material performance meets stringent FDA and GMP requirements.
• A:304 stainless steel possesses excellent cleanliness, rust prevention, and resistance to corrosion from common cleaning media, making it suitable for food, beverage, and purified water media, offering outstanding cost-effectiveness. 316L stainless steel has stronger resistance to chloride ions and acid/alkali cleaning solutions, capable of handling high-cleanliness scenarios such as pharmaceutical CIP/SIP systems and dairy products, with less leaching and less contamination. The forged quick-connect fittings have a denser structure, higher strength, more stable sealing, and are less prone to deformation and leakage.
• B:Completely solves the pain points of ordinary pipes, such as easy corrosion, easy precipitation, and substandard hygiene. Reduces the risk of cross-contamination, pipeline leaks, and downtime caused by material issues, extends product lifespan, and lowers customer maintenance and replacement costs. It is also suitable for multi-media clean environments, improving the stability and hygiene safety of the pipeline system and ensuring continuous and stable operation of aseptic production.

2. Processing Technology:

• F:Utilizes CNC precision machining and fully automated argon arc welding. Inner and outer surfaces are electrolytically mirror polished, with a flow channel roughness Ra≤0.4μm, free of burrs, steps, and weld protrusions. The entire system undergoes pickling, passivation, and flaw detection. Branch holes are formed in one piece, ensuring smooth and consistent flow channels. Processing precision strictly adheres to 3-A and ASME BPE hygiene standards.
• A:Precision machining ensures smooth, unobstructed flow, minimizing pressure drop and preventing material buildup during media transport. CIP/SIP cleaning and sterilization are more thorough, eliminating the risk of dead-angle residue. High welding strength and low stress reduce the risk of cracking and leakage during long-term operation. The mirror-polished surface is less prone to microbial and material residue adhesion, facilitating easier cleaning validation and enhancing hygienic stability.
• B:Significantly improves the cleanliness and operational reliability of the piping system, reducing material residue, cross-contamination, and downtime. Simplifies the cleaning validation process, improves production continuity and compliance, and reduces on-site remediation and re-cleaning costs, making the entire aseptic production line more efficient and stable.

3. Structure Feature:

• F:Employs an integrated eight-way structure design with symmetrical distribution of the main pipe and multiple branches. There are no redundant fittings or welds, resulting in a compact and rigid overall structure. Standardized quick-connect interfaces facilitate on-site positioning, docking, and installation. The smooth, rounded transitions in the flow channels eliminate localized eddies and stagnant areas.
• A:The integrated structure significantly reduces clamps, joints, and welding points, lowering the probability of leakage and contamination. It ensures uniform and stable flow distribution across multiple channels, preventing flow deviation and pressure buildup. Quick-connect interfaces allow for rapid assembly and disassembly without the need for welding, making construction safer and more efficient. The compact layout saves installation space and is suitable for confined areas in cleanrooms and automated production lines.
• B: It effectively shortens on-site construction and commissioning cycles, reduces labor and material costs, facilitates later maintenance, expansion, and system upgrades, improves pipeline neatness and integration, and ensures stable and uniform media delivery. It meets the needs of simultaneous supply, sampling, and monitoring across multiple branches, improving overall production efficiency.

4. Core Accessory Feature:

• F:The product boasts core advantages such as a hygienic, dead-angle-free design, quick and easy connection, eight-way multi-channel integration, 316L corrosion resistance, and CIP/SIP sterilization capability. It supports customization of diameter, number of branches, interface standards, and layout angles to meet the personalized needs of various cleanroom systems.
• A: The seamless polished flow channel meets aseptic process requirements. Quick-connect connections offer strong versatility and high interchangeability. The eight-way integration allows for simultaneous diversion, convergence, sampling, and monitoring. Made of 316L stainless steel, it is washable, has a wide temperature range, is suitable for a wide range of media, and boasts strong system compatibility.
• B:Stably adaptable to demanding clean environments such as food, pharmaceutical, and dairy industries, improving system integration and automation levels, reducing the variety of pipe fittings and inventory pressure, meeting the needs of rapid project implementation and large-scale production, and enhancing customers' production line compliance capabilities and market competitiveness.

5. Seal Ring Feature:

• F:Utilizes a sanitary quick-connect sealing structure, standard with food-grade EPDM gaskets, and optional PTFE, silicone, and other sealing materials. Secured with stainless steel quick-connect clamps, the sealing surface ensures precise fit without any play, uniform force distribution, and simple installation and positioning; disassembly and assembly can be completed without specialized tools.
• A:Different sealing gaskets are suitable for various operating conditions such as high-temperature sterilization, acid and alkali cleaning, and oily media, ensuring reliable and leak-free sealing; the clamps are securely locked and do not easily loosen under long-term vibration and temperature changes; the quick-installation structure allows for welding-free installation, ensuring safe construction, quick disassembly and assembly, and more flexible maintenance and modification.
• B:The structure eliminates media leakage and cross-contamination, ensuring production safety and product quality, reducing downtime for maintenance and labor costs, improving the operational stability of the pipeline system, and reducing on-site construction risks, making production line modifications and expansions more efficient and compliant.

 

Stainless Steel Exhaust Intake Valve Center Suction Water Meter Manifold

 

Body Material：DN15 ~ DN100 (1/2"~4")

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Design：16 bar (1.6 MPa), hydrostatic test2.4 MPa, air supply 4.5~6 MPa

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Connection Type：AlSI 316L low-carbon stainless steelintegral forged, custom thickenedoptional

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Production & Processing Method：Modified PTFE (std), EPDM/silicone(opt), FDA & GMP certified,embedded design

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Surface Treatment：Sanitary clamp (DIN/3-A/SMS/ISO),clamp between upper body and bracket

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Raw Material Processing Method：Long-term: -20°C~180°C; SIP≤135°C

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Usage Method：Electrolytic + ultra-mirror polishing,inner/outer Ras0.2 um, sealingsurface Ras0.1 um, no dead ends

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Sealing Ring Material Options：AlSI 316L low-carbon stainless steelintegral forged, custom thickenedoptional

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Sealing Mode：Modified PTFE (std), EPDM/silicone(opt), FDA & GMP certified,embedded design

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Pressure：Sanitary clamp (DIN/3-A/SMS/ISO),clamp between upper body and bracket

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Main Size：Long-term: -20°C~180°C; SIP≤135°C

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Branch Size：Electrolytic + ultra-mirror polishing,inner/outer Ras0.2 um, sealingsurface Ras0.1 um, no dead ends

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Standard：Modified PTFE (std), EPDM/silicone(opt), FDA & GMP certified,embedded design

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Standard：Sanitary clamp (DIN/3-A/SMS/ISO),clamp between upper body and bracket